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Evidence Guide: MSFFM3017 - Set up, operate and maintain routing and shaping machines

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSFFM3017 - Set up, operate and maintain routing and shaping machines

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for work

  1. Work instructions are used to determine job requirements, including design, quality, materials, equipment and quantities
  2. Cutting list and job specifications are read and interpreted
  3. Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work
  4. Material for machining is selected and inspected for quality
  5. Routing and shaping machines, cutting tools and jigs are identified and checked for safe and effective operation
  6. Procedures are determined for minimising waste material
  7. Procedures are identified for maximising energy efficiency while completing the job
Work instructions are used to determine job requirements, including design, quality, materials, equipment and quantities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cutting list and job specifications are read and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Material for machining is selected and inspected for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Routing and shaping machines, cutting tools and jigs are identified and checked for safe and effective operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures are determined for minimising waste material

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Procedures are identified for maximising energy efficiency while completing the job

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up machines

  1. Safety equipment, including emergency stops, gauges, guards and controls are checked
  2. Routing and shaping machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions
  3. Trial runs are conducted to check machine operation, accuracy and quality of finished work
  4. Necessary adjustments are made to machine settings
Safety equipment, including emergency stops, gauges, guards and controls are checked

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Routing and shaping machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Trial runs are conducted to check machine operation, accuracy and quality of finished work

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Necessary adjustments are made to machine settings

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate machines

  1. Machine start-up procedure is carried out in accordance with manufacturer instructions
  2. Material is fed into machine in accordance with manufacturer instructions, tooling requirements, safe handling procedures and standard workplace operating procedures
  3. Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations
  4. Machine operation is monitored to ensure product quality and output
  5. Items that do not meet quality requirements are recycled or discarded according to workplace procedures
  6. Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons
Machine start-up procedure is carried out in accordance with manufacturer instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Material is fed into machine in accordance with manufacturer instructions, tooling requirements, safe handling procedures and standard workplace operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine operation is monitored to ensure product quality and output

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Items that do not meet quality requirements are recycled or discarded according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Finalise operation and maintain equipment

  1. Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures
  2. Machinery is cleaned and left in a safe mode
  3. Faulty and/or defective equipment is tagged and reported in accordance with workplace practices
  4. Unused hardware is collected and stored for re-use or disposal following workplace procedures
  5. Waste and scrap materials are dealt with following workplace procedures
Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machinery is cleaned and left in a safe mode

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Faulty and/or defective equipment is tagged and reported in accordance with workplace practices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Unused hardware is collected and stored for re-use or disposal following workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste and scrap materials are dealt with following workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Work instructions are used to determine job requirements, including design, quality, materials, equipment and quantities

1.2

Cutting list and job specifications are read and interpreted

1.3

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

1.4

Material for machining is selected and inspected for quality

1.5

Routing and shaping machines, cutting tools and jigs are identified and checked for safe and effective operation

1.6

Procedures are determined for minimising waste material

1.7

Procedures are identified for maximising energy efficiency while completing the job

2

Set up machines

2.1

Safety equipment, including emergency stops, gauges, guards and controls are checked

2.2

Routing and shaping machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

2.3

Trial runs are conducted to check machine operation, accuracy and quality of finished work

2.4

Necessary adjustments are made to machine settings

3

Operate machines

3.1

Machine start-up procedure is carried out in accordance with manufacturer instructions

3.2

Material is fed into machine in accordance with manufacturer instructions, tooling requirements, safe handling procedures and standard workplace operating procedures

3.3

Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations

3.4

Machine operation is monitored to ensure product quality and output

3.5

Items that do not meet quality requirements are recycled or discarded according to workplace procedures

3.6

Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons

4

Finalise operation and maintain equipment

4.1

Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures

4.2

Machinery is cleaned and left in a safe mode

4.3

Faulty and/or defective equipment is tagged and reported in accordance with workplace practices

4.4

Unused hardware is collected and stored for re-use or disposal following workplace procedures

4.5

Waste and scrap materials are dealt with following workplace procedures

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Work instructions are used to determine job requirements, including design, quality, materials, equipment and quantities

1.2

Cutting list and job specifications are read and interpreted

1.3

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

1.4

Material for machining is selected and inspected for quality

1.5

Routing and shaping machines, cutting tools and jigs are identified and checked for safe and effective operation

1.6

Procedures are determined for minimising waste material

1.7

Procedures are identified for maximising energy efficiency while completing the job

2

Set up machines

2.1

Safety equipment, including emergency stops, gauges, guards and controls are checked

2.2

Routing and shaping machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

2.3

Trial runs are conducted to check machine operation, accuracy and quality of finished work

2.4

Necessary adjustments are made to machine settings

3

Operate machines

3.1

Machine start-up procedure is carried out in accordance with manufacturer instructions

3.2

Material is fed into machine in accordance with manufacturer instructions, tooling requirements, safe handling procedures and standard workplace operating procedures

3.3

Machine is operated in accordance with its designed capacity and purpose, and to manufacturer recommendations

3.4

Machine operation is monitored to ensure product quality and output

3.5

Items that do not meet quality requirements are recycled or discarded according to workplace procedures

3.6

Problems with the required work and/or the operation of the machine are identified and reported to appropriate persons

4

Finalise operation and maintain equipment

4.1

Work area is cleaned, hand and/or power tools and equipment are cleaned, maintained and stored in accordance with workplace procedures

4.2

Machinery is cleaned and left in a safe mode

4.3

Faulty and/or defective equipment is tagged and reported in accordance with workplace practices

4.4

Unused hardware is collected and stored for re-use or disposal following workplace procedures

4.5

Waste and scrap materials are dealt with following workplace procedures

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Read and interpret cutting lists and job specifications to prepare for work

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage and wastage of goods, equipment and products

maintain required production output and product quality

Identify, set up and operate to their full capabilities, at least two (2) different types of routing and shaping machines, including the use of safety cut-outs and guards

Conduct operator maintenance on the machines and related equipment

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Minimise wastage of resources, including materials, time and money

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Types, characteristics, uses and limitations of routing and shaping machines

Routing and shaping processes and techniques

Characteristics of materials and uses of products produced

Workplace guidelines regarding acceptable tolerance levels

Workplace safety policies and procedures

Procedures for reporting machinery faults and material defects

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Routing and shaping machines include:

spindle moulding machine

overhead or inverted pin routing machine

Material to be routed and shaped include:

solid timber

manufactured board

plastics and laminates

Unit scope includes:

setting up fences and guides

maintaining cutters

selecting feed and spindle speeds

the use of feed unit

safety pressure devices/guards

linear, convex and concave shaping

rebating

moulding and grooving material

using jigs and fixtures

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous substances and dangerous goods code, and local safe operating procedures

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving in the set up and operation of machines

competency may be demonstrated in workplaces involved in the manufacture of solid timber furniture, domestic furniture, commercial furniture, kitchen and bathroom cabinets and/or furniture components

Tools and equipment include:

machine-specific tools

screwdrivers

hammers

spanners

jigs and fixtures

Materials include:

routing and shaping machine consumables

oils and lubricants and trial materials

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

workplace procedures relating to the use of tools and equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures